螺杆激光熔覆设备介绍

Introduction to Screw Rod Laser Cladding Equipment

螺杆激光熔覆设备：量身定制，高效优质

Huirui Screw Laser Cladding Specialized Equipment: Customized to Order, Ensuring High Efficiency and Superior Quality

Innovative water-cooling design: The water-cooling section of the laser cladding head adopts a circulating cooling method where water is stored and flows through the entire structure. This design offers a large cooling area and high heat dissipation efficiency, enabling swiftly remove the heat during the operation of the cladding head. Meanwhile, it significantly simplifies the layout of the inlet and outlet water pipelines, making the pipeline connections more concise. This facilitates easier disassembly and installation during subsequent maintenance, thereby reducing the equipment maintenance costs and difficulties for overseas customers.

Flexible gas shielding: The equipment supports the selection of multiple inert auxiliary gas circuits, such as nitrogen and argon, allowing customers to flexibly switch based on the cladding material and process requirements. The gas system is equipped with built-in control valves and flow display functions, enabling precise supply of inert gases through electrical control. This eliminates manual adjustment errors and steadily ensures high-quality cladding results.

Dual assurance for cladding quality and efficiency: The coaxial powder feeding method is employed, where powder and shielding gas are delivered simultaneously. The gas flow, sweeping from the inside out, effectively prevents contamination of the optical lenses, reduces dust emissions, extends the service life of optical components, and ensures uniform and high-quality cladding layers.

Intelligent Control with Simple Operation: Equipped with a four-axis coordinated control system, it utilizes linear guide rails, rack-and-pinion mechanisms, and ball screw structures. The system supports seamless switching between manual and automatic modes, and integrates temperature sensors for real-time online temperature monitoring. It enables functions for heating and holding workpieces at constant temperatures, ensuring process stability. Additionally, operators can quickly master its use, significantly lowering the operational skill threshold.

The core components independently developed by Huirui—the laser cladding head and powder feeder—demonstrate its formidable technical prowess. The laser cladding head has undergone comprehensive upgrades and optimizations based on the original version, resulting in a 25% reduction in weight and a 30% improvement in cooling efficiency. It supports switching between flat-plate and transitional optical paths, enabling it to meet the demands of complex curved surface machining. The  single-hopper powder feeder utilizes a stepper motor to drive the rotating disc, ensuring stable and controllable rotational speeds. Specifically designed for high-precision laser processing powder feeding, it achieves a powder feeding accuracy error of ≤1%, making it suitable for applications such as thermal spraying, laser cladding, 3D printing, and semiconductor non-metallic powder delivery.

1.简化安装流程

Simplified Installation Process

设备内置了惰性气体安装接口，客户现场仅需连接气源即可启用，省去了跨国运输压力容器的繁琐流程，为客户节省了时间和成本。

通过云端监控系统，辉锐可以实时诊断设备状态。同时，配备的7×24小时在线工程师团队能够快速响应海外客户的运维需求，确保设备始终处于良好的运行状态。

辉锐的技术团队为客户提供操作、维护、激光工艺全流程培训，确保客户人员能够独立掌握设备使用技能，降低后期运营成本。

Up to now, Huirui has provided numerous tailored complete equipment solutions to customers in many countries and regions around the globe. These equipment solutions are widely applied in surface strengthening and remanufacturing across industries such as petrochemicals, engineering machinery, and power energy. In response to special application scenarios involving batch laser cladding repairs, Huirui has successfully developed a series of dedicated laser cladding machines, including those for glass mold punches, cutting picks, brake pads, die cutters, and integrated inner and outer diameter shafts. These machines have effectively helped enterprises significantly reduce equipment costs.